Network twin

Live treatment train and collection network

A condition-aware model of the plant and network, not a static P&ID. Node color is driven by the same failure-signature model that generates alerts and recommendations.

Water Reclamation Facility

Treatment train — headworks to outfall

Activated sludge process, 16 MGD permitted capacity, currently treating 12.4 MGD average daily flow.

AI 91%

Headworks & Grit

Bar screen ΔP4.1 in

Influent flow12.4 MGD

Primary Clarifiers

Drive torque38% FLA

Sludge pump84 gpm

Aeration Basins

Basin 3 DO1.4 mg/L

Blower #2 vib6.8 mm/s

Aeration draw1,196 kW

Secondary Clarifiers

Effluent turbidity1.8 NTU

RAS rate1,180 gpm

UV Disinfection

Bank 1 UVT71%

Dose34 mJ/cm²

Outfall

Permit margin79%

Discharge12.3 MGD

Live 2s telemetrySolids inventory 2,840 mg/L MLSSSRT 8.1 daysRefresh #0

Collection network

22 lift stations

Wet-well level and pump condition streamed from wireless nodes at unmanned sites.

LS-01

Wet well 2.8 ft

LS-02

Wet well 3.5 ft

LS-03

Wet well 2.3 ft

LS-04

Wet well 3.0 ft

LS-05

Wet well 3.7 ft

LS-06

Wet well 2.5 ft

LS-07

Wet well 3.2 ft

LS-08

Wet well 3.9 ft

LS-09

Wet well 2.7 ft

LS-10

Wet well 3.4 ft

LS-11

Wet well 2.2 ft

LS-12

Wet well 2.9 ft

LS-13

Wet well 3.6 ft

LS-14

Wet well 4.1 ft

LS-15

Wet well 3.1 ft

LS-16

Wet well 3.8 ft

LS-17

Wet well 2.6 ft

LS-18

Wet well 3.3 ft

LS-19

Wet well 2.1 ft

LS-20

Wet well 2.8 ft

LS-21

Wet well 3.5 ft

LS-22

Wet well 2.3 ft

LS-14 pump wear22/22 nodes reporting · 31 mi force main · 412 mi gravity collection

Storage & chemical

Tanks and reservoirs

Northside Elevated Tank82%

Bayfront Ground Reservoir74%

Padre Ridge Clearwell88%

WTP-2 Hypo Day Tank21%

Levels measured by AIWTS TankChek and Electrolab/Optiflex guided-wave radar. Hypo day tank dosing is executed through a DCiii Mirador-class injection controller.

Demo environment · values shown are realistic estimates, not audited financials

How it connects

Connects to your existing SCADA and lift station telemetry in days, not months

No rip-and-replace. AquaGuardian sits above your control systems as a read-only intelligence layer.

Layer 1 — Your existing control systems

Wonderware / AVEVA System Platform
Inductive Automation Ignition
GE iFix
Emerson Ovation (plant DCS)
Mission Communications (lift station RTUs)
Rockwell / Siemens PLCs

Read-only. Nothing is replaced and no control logic is modified.

Layer 2 — Connector layer

OPC-UA / OPC-DA bridge
Modbus TCP & RTU
Cellular IoT gateways for unmanned sites
Historian batch export (SQL / CSV backfill)
MQTT sparkplug for edge nodes

Deployed alongside the existing network. Typical stand-up: days, not months.

Layer 3 — AquaGuardian AI layer

Asset condition & failure-signature models
Energy and process efficiency baselining
Compliance risk scoring
Ranked recommendations with financial impact
Executive and ROI reporting

Intelligence only. Operators keep control; AquaGuardian ranks and explains.

AIWTS sensor-to-edge hardware for remote and distributed assets

AI 94%

Most lift stations are unmanned and depend on wireless telemetry. AIWTS supplies the sensor-to-edge hardware, AquaGuardian AI supplies the intelligence layer on top of it — a full sensor-to-AI stack rather than an AI-only overlay.

SignalFire RANGER wireless nodes

Pressure and wet-well level telemetry at remote, unmanned lift stations with no fiber or hardwired I/O.

Electrolab / Optiflex guided-wave radar

Tank and reservoir level measurement where float and ultrasonic devices foul or drift.

TankChek chemical day-tank monitoring

Continuous hypochlorite, alum, and polymer day-tank level with consumption-rate trending.

DCiii Mirador-class injection controller

Automated chemical dosing control, closed-loop against flow and residual targets.